OVALMATIC

MODEL

9500

PORT-A-TYER®

Ovalmatic® Model 9500 Port-A-Tyer® Portable Pulp Unitizing System, designed for use in both production and warehouse operations where:

  • Additional manpower is not available.

  • Limited space is available.

  • Unitizing is required at multiple locations.

  • A lower cost unitizing alternative is required.

 

Features and Benefits

PORTABILITY

Easy to move using a forklift truck

Requires only primary power supply

Fully self-contained

Easily dismantled for transport

FRAME

Uses globally recognized and proven Model 9500 Unityer® components

Adjustable rear unit stack aligners for varying unit sizes

Automatically adjusts for varied stack heights

Efficient use of floor space requirements- feed and offload on one side

Sturdy load tables are removable and include forklift tubes

OPERATOR FUNCTIONS

All machine functions are selected via the pushbutton station

Operates the Unityer® via wireless control

All diagnostics and maintenance messages are clearly displayed in message format

Maintenance reminders, based on cycle count, are displayed

Diagnostic messages aid in troubleshooting operational issues

No facility network required

WIRE HANDLING

Feed/Tension unit provides a light nip force for feeding and electronic tension control for accurate and repeatable wire tensioning

Large diameter, hydraulic motor driven F/T wheels prevent wire distortion

Easy to thread Wire Dispenser minimizes tangles

TRACK

The time proven low friction passive track design along with Ovalmatic quality wire eliminates the need for lubrication- no pulp contamination

Teardrop shaped track groove and sealed corner bearings provide reduced friction operation

Track is spring loaded requiring no pneumatic or hydraulic track opening devices

HYDRAULICS

Custom designed hydraulic system manifold minimizes hose connections, the precision wire tension sensors operate in all conditions. The HPU is air cooled using an air over oil heat exchanger

No cooling water is necessary

Standard Specifications

TYING WIRE RECOMMENDED

Ovalmatic® Quality Unitizing Wire

ELECTRICAL SERVICE

208-575 VAC, 3PH, 50/60 Hz motors

ELECTRICAL MOTORS

Hydraulic Pump. 7.5 kW (10 HP) 208-575 VAC, 3ph, 50/60 Hz
Hydraulic Cooler. 0.5 kW (0.75 HP) 208-575 VAC, 3ph, 50/60 Hz
Air Compressor is customer supplied.
All electrical motors and motor starters supplied with equipment.

TOP PLATES

Removable top plates for maintenance operations

ELECTRICAL CONTROL

Siemens S7 Programmable Controller.
Other controllers available 24 VDC control voltage.

ELECTRICAL COMPONENTS

All components meet CE/UL/CSA standards.
Standard equipment environmental sealing IP55 (NEMA 12)

ELECTRICAL WIRING

Proximity Switches. 0.33-0.52mm² (22-20 AWG) stranded cable
Standard. 2.08 mm² (14 AWG) stranded cable
Primary. 3.31mm² (12 AWG) stranded cable

PNEUMATICS

Required for auto air blast

MACHINE WEIGHT

7,727 kg (17,000 lbs.)

MACHINE HEIGHT

5,084 mm (161 in.) erected
1,785 mm (70 in.) disassembled for transport

MACHINE LENGTH

4,084 mm (223 in.) erected (excluding coil carrier)
7,965 mm (314 in.) disassembled for transport

MACHINE BASE WIDTH

1,800 mm. (71 in.)

MAXIMUM UNIT SIZE

Wide. 1,500 mm (59 in.)
High. 1,870 mm (74 in.)
Long. 1,270 mm (50 in.)

TEAR DOWN HEIGHT

1,820 mm (72 in.)

TOP PLATE HEIGHT

635 mm (25 in.) minimum

HYDRAULICS

Self-contained hydraulic power unit using Parker directional valves and Parker pressure compensated piston pump.

COOLING/HEATING

Air/oil heat exchanger. Oil heater 208-575 VAC, 3 PH, 50/60 Hz, 1.5 KW

OVAL International® specifications are subject to change without notice.

 
 
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OVALMATIC® COMPONENTS

The Port-A-Tyer® uses five primary Ovalmatic® components in the tying operation that together minimize troubleshooting and maintenance time and costs to mill:

  1. Low Friction Track: The proven low friction, passive track design requires no lubricants.

  2. Time tested Feed and Tension Unit.

  3. Floating Wire Gripper. Provides better knot formation.

  4. Simple, single stroke to direct-acting twister head.

  5. “Diagnostics”- Displays machine status, maintenance reminders

 

OPERATIONAL SEQUENCE

  1. Stacks are paired prior to placement in Port-A-Tyer®

  2. Clamp truck operator places two stacks into a Port-A-Tyer® and releases load against fixed backstop

  3. Clamp truck withdraws and the tying cycle is actuated via remote control from the clamp truck

  4. Wire guide lowers to top of unit and wires are applied

  5. Operator removes the unit and the Port-A-Tyer® is ready for a new pair of stacks.